1985 honda xl600r service manual




















You will find color wiring diagrams along with exploded views and step wise subordinate photography to help you understand what needs to be done so you can DIY and save. A cylinder compression check will help pinpoint these conditions and can also indicate the presence of excessive carbon deposits in the cylinder head.

The only tools required are a compression gauge and a spark plug wrench. Depending on the outcome of the initial test, a squirt- type oil can also be needed. Start the engine and allow it to reach normal operating temperature, then remove the spark plug.

Work carefully- don? Remove the fuel tank see Chapter 4 , then disable the ignition by disconnecting the primary low tension wires from the coil see Chapter 5. Be sure to mark the locations of wires before detaching them. Search Fixya. Shop with confidence. Skip to main content. Skip to content. You can reading honda xlr service manual online either load.

Note: I am not a carb expert. Clutch dragging slightly. Transmission lubricant level too high. Transmission lubricant too heavy winter operation. Shifter return spring inside primary chaincase bent or broken.

Bent shifter rod. Shifter forks sprung or damaged. Corners worn off gear dogs and shifter dog rings. Shifter engaging parts inside transmission badly worn and rounded. Shifter forks bent. Damaged gears. Clutch controls improperly adjusted. Worn friction plates. Insufficient clutch spring tension. Lubricant level too high in primary chaincase.

Clutch plates warped. Primary chain badly misaligned or too tight. Friction plates or steel plates worn, warped or dragging. Tires improperly inflated. Do not overinflate.

Loose wheel axle nuts. Tighten to recommended torque specification. Improper vehicle alignment: rear wheel out of alignment with frame and front wheel. Rims and tires out-of-true sideways. Rims and tires out-of-round or eccentric with hub. Loose spokes models with laced wheels. Irregular or peaked front tire tread wear. Damaged tires or improper front-rear tire combination. Tire and wheel unbalanced. Steering head bearings improperly adjusted or pitted or worn bearings and races.

Shock absorbers damaged or worn and not functioning normally. Heavy front end loading. Non-standard equipment on the front end such as heavy radio receivers, extra lighting equipment, or luggage tends to cause unstable handling. Rear fork pivot assembly: improperly tightened or assembled, or loose, pitted or damaged pivot bearings.

Master cylinder reservoir low on fluid, system leaking or pads worn. Brake system contains air bubbles. Master cylinder or caliper piston seals worn or parts damaged. Brake pads contaminated with grease or oil. Brake pads badly worn. Brake disc badly worn or warped. Brake drags - insufficient brake pedal or hand lever freeplay, caliper piston worn or damaged, or excessive brake fluid in reservoir. Brake fades due to heat build up - brake pads dragging or excessive braking.

Brake fluid leak when under pressure. Once you enter the portal below use the search box at the top of the page to find your service manual to download, here is an example in red of what you will type in the search box to find your model service manual: Example 1.

Check and adjust clutch release mechanism. Worn clutch plates. Check service wear limits. Replace plates. Worn clutch release ramps or balls. Warped clutch steel plates. Replace clutch steel plates. Blade worn or damaged clutch gear splines. Replace clutch gear or hub as required.

Overfilled primary. Drain lubricant to correct level. The following are some general instructions that apply to Honda motorcycle engines: 1. Repeat procedure on rear cylinder. Check After Cylinder Head Removal 1. Flickers at idle. Starts Hard 1.

Starts But Runs Irregularly or Misses 1. Spark Plug Fouls Repeatedly 1. Pre-Ignition or Detonation Knocks or Pings 1. Valve Train Noise 1. The gas tank was 3-tone blue, red, and white. The fenders, side covers, frame, and headlight cowl were white. The wheels, fork legs, and swingarm were gold color. The engine was red. The number plate panels were black. The gas tank was 3-tone: blue, red, and white.

The red stripe was actually 3-tone dark, medium, and light red. The XLR is a Honda motorcycle equipped with an air cooled, single cylinder, four stroke, cc engine developing 44 horsepower. Honda XL Manufacturer Honda.



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